Polyurethane Casting

Injection-molded quality delivered fast in small batches. Xinda casts polyurethane in silicone molds under vacuum, with material properties close to mass-produced parts, ideal for 10-50 piece production runs.

Prototype & Low Volume Materials & Finishing Drawing Review & Quote
Polyurethane Casting

Process Overview

Polyurethane Casting

Cast part quality depends on material selection and pouring control.

  • Material guidance: our engineering team recommends materials by application to avoid mismatches
  • Samples first: confirm results with cast samples before committing to batch production
  • Ready-to-use delivery: finishing and assembly coordinated so parts work out of the box
Service TypeVacuum Casting
Project StagePrototype / Low Volume
FinishingMatched by Material
Quote FilesSTEP / IGES / PDF

Polyurethane Casting Part Cases

Snap-fit Connector Casting

Snap-fit Connector Casting

Impeller Component Casting

Impeller Component Casting

Sealing Frame Casting

Sealing Frame Casting

Flow Guide Housing Casting

Flow Guide Housing Casting

Handle Housing Casting

Handle Housing Casting

Fastening Component Casting

Fastening Component Casting

PU Casting in Prototype Making

  • Injection-Like Results PU casting simulates injection molding with material properties close to mass-produced parts.
  • Fast & Affordable No injection mold needed; low cost and fast delivery for small batches.
  • Material Options ABS-like, PP-like, clear, rubber-like, and more polyurethane options available.
  • Good Surface Quality Cast parts have smooth surfaces with painting and silk screening available.
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PU Casting in Prototype Making

PU Casting Advantages & Process

Polyurethane casting uses silicone molds to pour PU resin in a vacuum environment. It simulates injection molding results at a fraction of the cost, ideal for small batch (10-50 parts) production.

Xinda offers ABS-like, PP-like, clear, rubber-like, high-temp, and more PU material options. Cast parts are dimensionally stable with good surface quality for functional testing, appearance validation, and low-volume delivery.

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PU Casting Advantages & Process

Materials

Materials Matched To Part Requirements

Common material options are evaluated according to geometry, performance requirements, and finishing needs.

Polyurethane (PU) Casting Resin
Polyurethane (PU) Casting Resin Optimized for mechanical strength, tight dimensional tolerances, and high-quality finishing matching part specifications.
Tooling Silicone Rubber
Tooling Silicone Rubber Optimized for mechanical strength, tight dimensional tolerances, and high-quality finishing matching part specifications.
Engineering Grade Material
Engineering Grade Material Optimized for mechanical strength, tight dimensional tolerances, and high-quality finishing matching part specifications.
Engineering Grade Material
Engineering Grade Material Optimized for mechanical strength, tight dimensional tolerances, and high-quality finishing matching part specifications.
Engineering Grade Material
Engineering Grade Material Optimized for mechanical strength, tight dimensional tolerances, and high-quality finishing matching part specifications.
Engineering Grade Material
Engineering Grade Material Optimized for mechanical strength, tight dimensional tolerances, and high-quality finishing matching part specifications.

FAQ

Polyurethane Casting FAQ

What projects are suitable for Polyurethane Casting?

Suitable for 10-50 piece low-volume housings, snap-fit parts, clear parts, and functional test parts, evaluated per master pattern, material, and quantity.

What is the typical lead time?

Typical prototype lead time is 3-7 business days. Batch lead time depends on quantity, complexity, and finishing processes.

What finishing options are available?

Cast parts can be sanded, painted, silk-screened, and plated, evaluated per appearance and functional requirements.

What is needed for the quotation?

Please provide 3D CAD files, 2D drawings with tolerances, material, quantity, finishing, and target lead time for an accurate quote.

Online Inquiry

Request A Quote

Submit drawings, material, quantity, and lead time requirements for engineering review.